Leave Your Message

VMC Machine Drilling and Milling Machine Optional 3,4,5 Axis CNC Machine

The VMC1160 vertical machining center adopts a vertical frame structure with the column fixed to the bed. The spindle head moves vertically along the column (Z-axis), the saddle moves longitudinally along the bed (Y-axis), and the worktable moves transversely along the saddle (X-axis). Key components such as the bed, worktable, saddle, column, and spindle head are made from high-strength cast iron using resin sand molding technology. These components undergo double stress-relief aging treatment and are optimized via Pro/E and Ansys simulations to enhance structural rigidity and stability, effectively minimizing deformation and vibration caused by cutting forces.

    Technology Parameter

    Working Base Items Unit VMC640 VMC855 VMC1160
    Size mm 800*400 1000*500 1200*600
    Bearing capacity kg 500 500 1000
    T-slot size(each) mm 18*3 18*5 18*5
    Processing Range X axis drive mm 600 800 1100
    Z axis drive mm 450 550 600
    Y axis drive mm 400 550 600
    Spindle nose to table mm 100-550 140-690 120-720
    Spindle nose to column mm 390 600 650
    Spindle Taper hole   BT40 BT40 BT40
    Revolving Speed rpm 50-8000 50-8000 50-8000
    Max. output torque N.m 48 70 70
    Spindle Motor Kw 11/15 11/15 11/15
    Spindle type   Timing Belt Timing Belt Timing Belt
    Tool Shank   MAS403 BT40 MAS403 BT40 MAS403 BT40
    Rivet   MAS403  BT40-I MAS403  BT40-I MAS403  BT40-I
    Feeding  Three-axis drive motor torque(X/Y/Z) Nm 8/8/18 18/18/28 18/18/28
    Fast feeding velocity m/min X:24 / Z:24/Y:24 X:24 / Z:24/Y:24 X:32 / Z:32/Y:30
    Feed Speed mm/min 1-18000 1-20000 1-20000
    Power Capacity Power Capacity kVA 25 25 25
    Position Positioning Accuracy mm 0.01 0.01 0.01
    Repeat Positioning Accuracy mm 0.006 0.008 0.008
    Machine tool volume Height of machine mm 2400 2600 2800
    Floor space mm x mm 2300x 2100 3200x 2400 3800x 2600
    Weight kg 2850 4800 6200

    product description

    VMC855_01VMC855_03
    1. Machine Tool Overall Layout
    The VMC1160 vertical machining center adopts a vertical frame structure with the column fixed to the bed. The spindle head moves vertically along the column (Z-axis), the saddle moves longitudinally along the bed (Y-axis), and the worktable moves transversely along the saddle (X-axis). Key components such as the bed, worktable, saddle, column, and spindle head are made from high-strength cast iron using resin sand molding technology. These components undergo double stress-relief aging treatment and are optimized via Pro/E and Ansys simulations to enhance structural rigidity and stability, effectively minimizing deformation and vibration caused by cutting forces.

    2. Drive System
    Three-axis guide ways: Equipped with imported linear rolling guides featuring low static/dynamic friction, high sensitivity, minimal high-speed vibration, no low-speed crawling, and superior positioning accuracy. This ensures excellent servo drive performance and enhances machining precision and stability.
    Direct coupling: Three-axis servo motors are directly connected to high-precision ball screws via flexible couplings, eliminating intermediate components for backlash-free transmission, flexible feed, and accurate positioning.
    Z-axis safety: The Z-axis servo motor includes an automatic brake function that engages during power failure to lock the motor shaft, ensuring safety.

    3. Spindle Assembly
    Manufactured by a specialized Taiwanese supplier, the spindle assembly offers high precision and rigidity. Equipped with P4-grade precision spindle bearings, the entire assembly undergoes dynamic balancing and run-in testing in a temperature-controlled environment to extend service life and reliability. The spindle features infinitely variable speed control within its range.

    4. Tool Magazine
    Robotic tool changer: Mounted on the column side, the tool disk is driven and positioned by a roller cam mechanism.
    Automatic Tool Changer (ATC): Utilizes a preloaded gear cam mechanism for fast, quiet, and precise tool exchange (tool release/loading) once the spindle reaches the designated position.

    5. Cutting Cooling System
    High-capacity cooling: Includes a high-flow coolant pump (0.48 kW, 3 bar pressure) and large tank for efficient circulation.
    Dual-mode cooling: The spindle head features switchable air/water cooling nozzles controllable via M-code or panel operation.
    Cleaning: An air gun is provided for machine maintenance.

    6. Pneumatic System
    Filtration: The pneumatic triple unit removes impurities and moisture from the air supply to prevent component damage/corrosion.
    PLC-controlled valves: Ensure rapid and precise execution of spindle tool release, center air blast, tool clamping, and air cooling.

    7. Lubrication System
    Centralized auto-lubrication: Delivers metered oil to guide ways and ball screws via quantitative distributors, reducing friction, improving motion accuracy, and prolonging component lifespan.

    8. Machine Protection
    Full enclosure: Complies with safety standards, preventing coolant splashing while ensuring operator safety and aesthetic appeal.
    Guideway covers: Shield against chips and coolant ingress to protect ball screws and guides from wear/corrosion.

    9. Chip Conveyor (Optional)
    Y-axis split guards: Direct chips onto the bed, where an internal inclined surface guides them to a bottom-mounted chain conveyor. Chain conveyor: Features high capacity, low noise, overload protection, and compatibility with various chip types (fragmented or coiled).

    Leave Your Message